This article presents an experimental and computational study of mass transfer characteristics and stripping efficiency of bubbling fluidized beds within FCCU strippers. The hydrodynamic and mass transfer characteristics are investigated experimentally. Based on the granular kinetics theory, a two-fluid CFD model coupled with a modified Gidaspow drag model and an empirical mass transfer model has been developed and verified against the experimental results. The overall trend of the time-averaged bed density, concentration of tracer and stripping efficiency at various superficial gas velocities were in reasonable agreement with the experimental data. It was found that stripping efficiency depends strongly on the operating conditions as well as on the internal configuration of the strippers. Increasing superficial gas velocity increases stripping efficiency. Internal baffles improve break-up and redistribution of bubbles and enhance the gas-solids contacting remarkably, showing a benefit for the mass transfer in the V-baffled stripper. AIChE J, 54: 1164AIChE J, 54: -1177AIChE J, 54: , 2008 Keywords: fluidization, FCCU stripper, stripping efficiency, Eulerian simulation, FCC catalysts
American Institute of Chemical Engineers
IntroductionFluid catalytic cracking (FCC) is the main heavy oil conversion process in most petroleum refineries.1 Circulating fluidized bed technology is used in modern FCC units where cracking reactions take place as the vaporized gas oil feed and catalyst flow up the riser. Having been disengaged from the product gas, the catalyst needs to be regenerated because of deactivation due to coke deposition. However, hydrocarbon products are entrained, adsorbed, or present on the spent catalyst. It is important to strip these hydrocarbons off quickly and efficiently prior to regeneration. Incomplete stripping leads to loss of valuable product due to their combustion in the regenerator. The increase in hydrocarbon burned also increases the regenerator temperature, and subsequently, affects the FCC unit heat balance, while promoting faster catalyst degradation and mechanical wear of components. 2,3 Stripping is generally accomplished in a bubbling or turbulent fluidized bed by adding steam which bubbles upwards, counter-currently to the down flowing catalyst particles. 4 Understanding the hydrodynamics, mass and heat transfer in the stripper is essential for improving its performance and optimizing the design process. However, research on the stripper published in the open literature has been scarce until recently. Senior et al. 5 have described in detail the flow probCorrespondence concerning this article should be addressed to Chunming Xu at xcm@cup.edu.cn.
American Institute of Chemical EngineersAIChE Journal May 2008 Vol. 54, No. 5 1164 lems encountered in commercial FCCU stripper operation. Cui et al. 6,7 investigated experimentally the gas-solids mixing and the effect of jet configuration on fluidized bed stripping in a dynamically scaled fluid coker stripper.With the increase of computational...