The
electrochemical reduction of oxygen to water and the evolution
of oxygen from water are two important electrode reactions extensively
studied for the development of electrochemical energy conversion and
storage technologies based on oxygen electrocatalysis. The development
of an inexpensive, highly active, and durable nonprecious-metal-based
oxygen electrocatalyst is indispensable for emerging energy technologies,
including anion exchange membrane fuel cells, metal-air batteries
(MABs), water electrolyzers, etc. The activity of an oxygen electrocatalyst
largely decides the overall energy storage performance of these devices.
Although the catalytic activities of Pt and Ru/Ir-based catalysts
toward an oxygen reduction reaction (ORR) and an oxygen evolution
reaction (OER) are known, the high cost and lack of durability limit
their extensive use for practical applications. This review article
highlights the oxygen electrocatalytic activity of the emerging non-Pt
and non-Ru/Ir oxygen electrocatalysts including transition-metal-based
random alloys, intermetallics, metal-coordinated nitrogen-doped carbon
(M–N–C), and transition metal phosphides, nitrides,
etc., for the development of an air-breathing electrode for aqueous
primary and secondary zinc-air batteries (ZABs). Rational surface
and chemical engineering of these electrocatalysts is required to
achieve the desired oxygen electrocatalytic activity. The surface
engineering increases the number of active sites, whereas the chemical
engineering enhances the intrinsic activity of the catalyst. The encapsulation
or integration of the active catalyst with undoped or heteroatom-doped
carbon nanostructures affords an enhanced durability to the active
catalyst. In many cases, the synergistic effect between the heteroatom-doped
carbon matrix and the active catalyst plays an important role in controlling
the catalytic activity. The ORR activity of these catalysts is evaluated
in terms of onset potential, number of electrons transferred, limiting
current density, and durability. The bifunctional oxygen electrocatalytic
activity and ZAB performance, on the other hand, are measured in terms
of potential gap between the ORR and OER, ΔE = E
j10
OER – E
1/2
ORR, specific capacity, peak power
density, open circuit voltage, voltaic efficiency, and charge–discharge
cycling stability. The nonprecious metal electrocatalyst-based ZABs
are very promising and they deliver high power density, specific capacity,
and round-trip efficiency. The active site for oxygen electrocatalysis
and challenges associated with carbon support is briefly addressed.
Despite the considerable progress made with the emerging electrocatalysts
in recent years, several issues are yet to be addressed to achieve
the commercial potential of rechargeable ZAB for practical applications.