Horizontal penetration in granular media is ubiquitous, from tunneling and geotechnical site investigation, to root growth and the locomotion of burrowing animals in nature. This contribution couples the discrete element method (DEM) with ant colony optimisation, a heuristic optimisation algorithm, to find the optimal tip shapes to minimise drag and lift forces during horizontal penetration. The tip which minimizes drag has a slender profile with a low tip curvature, to give a drag force that is $$15.6\%$$
15.6
%
lower compared to a conventional CPT intruder, however this shape induces a downwards force that increases with intruder depth. Conversely, the tip that minimizes lift is blunt, with a high tip curvature and short width, and reduces the drag and lift forces by $$4.5\%$$
4.5
%
and $$30.8\%$$
30.8
%
(respectively) compared to the CPT. The lift and drag forces are competing optimisation objectives, thus the tip shape with the optimal trade-off between drag and lift forces can be established using Pareto optimality. The Pareto optimal tip shape reduces the drag and lift forces by $$10.7\%$$
10.7
%
and $$19.4\%$$
19.4
%
respectively, and is strikingly similar to the profile of a sandfish. This contribution shows that when a common goal exists, bio-inspired solutions can offer an optimal solution to engineering applications. We also show the potential to integrate DEM simulations within an optimization framework to develop innovative design solutions.