The ability to encode
unclonable information using low-cost materials
and processes is of significant interest for anti-counterfeiting and
information security applications. In this study, we present a versatile
approach based on electrospraying of polymer solutions to generate
randomly positioned complex features as a form of physically unclonable
function (PUF). The key advantage of this approach is that readily
available low-cost bulk polymeric materials can form small and complex
features using a simple process. Polymers of varying composition and
molecular weight, together with different solvents and electrospraying
conditions, are systematically explored to construct the parameter
space for PUFs of varying characteristics. Besides the randomness
in the spatial positions and sizes of features, the key advantage
of the presented approach is the ability to generate complex 3D shapes,
which are very difficult, if not impossible to fabricate with the
most advanced fabrication techniques. The inclusion of photoluminescent
molecules establishes an additional security layer. The additive nature
of operation enables multiplexing, i.e., deposition
of multiple materials on the same substrate. The fabricated PUFs have
an average uniformity of 0.533 and uniqueness of 0.495, which are
highly close to an ideal value of 0.5. The authentication is effectively
performed using a feature detection algorithm without the need for
markers and precisely defined rotation angles, greatly relaxing constraints
associated with the imaging. Direct application of PUFs on the label
of goods and authentication via a handheld microscope demonstrate
the practical utility of the presented approach.