How to Make Maintenance Processes More Efficient Using Lean Tools?

Jasiulewicz-Kaczmarek, Małgorzata; Saniuk, Anna

doi:10.1007/978-3-319-60828-0_2

Cited by 26 publications

(21 citation statements)

References 23 publications

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“…5S practices are a part of lean support which makes space for institutionalized condition for work, with an attention on squander end and includes five stages. Effective utilization of 5S may give the accompanying focal points in support: work environments progressively proficient, sorted out, spotless, gainful and safe; improvement of working conditions; better perspective on the issues; decrease of costs, ineffective time, space and developments; and decrease of misfortunes related with disappointments and breaks [2].…”

Section: Worth Stream Mapping -Vsmmentioning

confidence: 99%

“…Numerous aptitudes are esteemed. This urges individuals to adjust to arranged changes or event of unforeseen occasions [1,2]. There are many lean principles and tolls like: 5S, Kaizen, CMMS and other lean tools which will discussed here.…”

Section: Introductionmentioning

confidence: 99%

“…Unwavering quality building is a significant duty of a support designing gathering. Their duties right now incorporate assessing preventive maintenance activity adequacy, creating PdM strategies/methods, performing condition checking/hardware testing, and utilizing building procedures to broaden gear life, including determinations for new/reconstructed gear, exactness modify and establishment, fizzled part examination, main driver disappointment investigation, dependability designing, remake accreditation/confirmation, age investigation, and repeat control [1,2].…”

Section: Introductionmentioning

confidence: 99%

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Using Lean Principles in Water Maintenance Operations with Application to Water Treatment Plant

2020

J. Environ. Treat. Tech.

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Water maintenance operations and management are so expensive, and costs too much money, Lean principles can serve maintenance sector and any sector like manufacturing and services, since it will reduce costs and efforts of workers. Lean principles first used in Toyota and then distributed in all over the world, it aims to minimize costs and eliminate all wastes in any operation or processes. Costs of water treatment plants water maintenance operations are so high and contains a lot of wastes. This paper aims to apply Lean principles in water maintenance operations in all sectors and then apply them in a water treatment plant as a case study. Also the paper discussing the capability of applying Lean tools like 5S which can be applied on maintenance operation to measure Lean applicability. MTBF, MTTR, 5S audit scores, Availability and reliability are calculated here. The methodology followed in this study depending of reviewing related studies and collecting some data from water filtration station maintenance department, then analyze them and deriving some conclusions to prove the presented claims. Availability and reliability are calculated for some given data from literature and collecting data from special water treatment plant in Kuwait. It is found that applying lean principles and tools like 5’S and others will enhance both availability and reliability of the maintenance system. Applying 5S audit scores shows the statues of the maintenance department and its availability and then reliability to be in good case. The costs and wastes of water maintenance operations in like stations after applying lean are reduced. Applying lean principles like 5’S tool on maintenance management system and water maintenance operations will improve the maintenance quality, MTTR, MTBF, availability and reliability and 5S audit scores of the systems are improved and so number of failures and downtime of the maintained component will be decreased

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Section: Worth Stream Mapping -Vsmmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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Using Lean Principles in Water Maintenance Operations with Application to Water Treatment Plant

2020

J. Environ. Treat. Tech.

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“…Market success of a manufacturing company is shaped primarily by the demand for the manufactured products and the rate of return on capital employed [1,2]. Poor machine efficiency and frequent downtimes can lead to a reduction in production levels, resulting in lost market opportunities, increased operating costs and reduced profits [3]. It is therefore necessary to apply appropriate methods and tools to support management and to organize maintenance services in an adequate manner to ensure that the production system operates at the assumed levels of productivity and efficiency [4].…”

Section: Introductionmentioning

confidence: 99%

Application of Logistic Regression for Production Machinery Efficiency Evaluation

Borucka

Grzelak

2019

Applied Sciences

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Production companies operate in a complex economic, technological, social and political environment. There are a number of factors contributing to a satisfactory market position, the most important one being a properly defined and implemented strategy. It needs, however, to be continuously monitored and, if necessary, modified. One of the elements subject to such evaluation is the efficiency of the production processes, which has become the genesis of this article. In response to the methods presented in the literature, a proposal using the logistic regression method for this purpose is presented. The dichotomous form of the dependent variable makes it possible to make such an evaluation in an unambiguous manner and to determine the significance and influence of selected factors on the result thereof.

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“…The production companies that try to operate in the spirit of kaizen use various Lean Management tools [1]. One of them is A3 Report which supports problem solving and introduction of new solutions.…”

Section: Introductionmentioning

confidence: 99%