With a technique allowing for large-scale production, which is based on electrochemical etching, silicon microwire anodes for Li ion batteries anodes are produced. The wires exhibit high areal capacity due to their diameters in the micron-range, and high cycling stability due to the formation of a homogeneous solid electrolyte interface around each of them. This study summarizes the importance of the (exact) battery work parameters and their dependence on the wire dimensions. Furthermore, it compares two anode concepts in which the wires can be incorporated. FFT-impedance analysis shows the characteristic resistance changes under specific conditions, which relate directly to the processes in the wires 6 can be used to structure Si. Nevertheless, in the most of the works with these techniques, wires randomly distributed are presented. A random distribution of sizes and spacings of the wires limits the battery performance because the diffusion of Li into the wires is not homogeneous.Due to progress in the electrochemical pore formation in n-and p-doped Si by different groups around the world, homogeneous, nano-and micro-structured Si can be produced. With the anodic etching of Si in various electrolytes, different pore structures have been developed. [7][8][9][10][11] In this study electrochemical pore etching and chemical over-etching processes for the production of wire arrays for battery anodes were optimized in order to obtain a silicon wire array with intergrown stabilizing planes. The wire arrays, when used as anodes of batteries, withstand large stresses, and present a stable capacity of 3150 mAh/g for over 100 cycles with an areal capacity of 4.25 mAh/cm 2 , 1 a record among Si anode concepts. It is well known that graphite anodes suffer from a continuously growing solid electrolyte interphase (SEI) which forms due to the decomposition of the electrolyte, thus hindering further intercalation of Li in the graphite. Astonishingly for the silicon microwire anodes discussed in this paper, we found that the SEI stops to grow after the first three charge/discharge cycles, which is one reason for the good cycling stability.This paper deals with the fabrication and electrochemical characterization of the Si microwire anodes, emphasizing the importance of the wire dimensions, which determine the optimum charging/discharging conditions of the anodes. Depending on the size of the wires, the characteristic potentials and impedances are given. For this study, besides the Si microwire array anodes, also paste electrodes have been produced with the same microwires; this allowed a simpler electrochemical characterization of Si microwires of different sizes without the need of optimizing Cu deposition on the wires (a needed step for the array anodes). Cyclic voltammetry and FFT impedance spectroscopy (FFT-IS) have been used for the electrochemical characterization. * Electrochemical Society Student Member.* * Electrochemical Society Active Member. z E-mail: sn@tf.uni-kiel.de
Processing of Si MicrowiresThe basic fabrication...