Polymeric
membranes are used on very large scales for drinking
water production and kidney dialysis, but they are nearly always prepared
by using large quantities of unsustainable and toxic aprotic solvents.
In this study, a water-based, sustainable, and simple way of making
polymeric membranes is presented without the need for harmful solvents
or extreme pH conditions. Membranes were prepared from water-insoluble
polyelectrolyte complexes (PECs) via aqueous phase separation (APS).
Strong polyelectrolytes (PEs), poly(sodium 4-styrenesulfonate)
(PSS), and poly(diallyldimethylammonium chloride) (PDADMAC)
were mixed in the presence of excess of salt, thereby preventing complexation.
Immersing a thin film of this mixture into a low-salinity bath induces
complexation and consequently the precipitation of a solid PEC-based
membrane. This approach leads to asymmetric nanofiltration membranes,
with thin dense top layers and porous, macrovoid-free support layers.
While the PSS molecular weight and the total polymer concentrations
of the casting mixture did not significantly affect the membrane structure,
they did affect the film formation process, the resulting mechanical
stability of the films, and the membrane separation properties. The
salt concentration of the coagulation bath has a large effect on membrane
structure and allows for control over the thickness of the separation
layer. The nanofiltration membranes prepared by APS have a low molecular
weight cutoff (<300 Da), a high MgSO
4
retention (∼80%),
and good stability even at high pressures (10 bar). PE complexation
induced APS is a simple and sustainable way to prepare membranes where
membrane structure and performance can be tuned with molecular weight,
polymer concentration, and ionic strength.