The hydroconversion of cold lake vacuum residue (CLVR)
in a semibatch,
slurry-phase reactor was studied at 415–445 °C, 13.8 MPa,
and a reaction time of 1 h, using MoS2 catalysts prepared
from Mo-octoate and Mo-micelle precursors. Both precursors yielded
MoS2 with the same activity in terms of coke suppression,
residue conversion, and hydrogen uptake. The coke yield decreased
from 22 wt % in the absence of a catalyst, to 4.8 wt % in the presence
of 100 ppm Mo. A Mo concentration of 600 ppm was found to be optimum
in terms of maximizing the residue conversion (84 wt %) and minimizing
the coke yield (2.9 wt %). The characteristics of the recovered coke
as a function of catalyst concentration and age in the reactor were
also investigated. At high catalyst concentrations (>600 ppm Mo)
and
short reaction times, the generated coke was relatively amorphous,
with a high H/C ratio. The solid catalyst–coke recovered from
the reactor was recycled without further treatment. The catalytic
activity of the recycled catalyst was the same as the fresh catalyst,
and no catalyst deactivation was observed under the hydroconversion
conditions of the present study.