In the present work the valorization
of natural mordenite as a
catalyst support was investigated. Natural mordenite of Greek origin
was activated by acid treatment with an aqueous solution of HCl. This
treatment led to a material with a high specific surface area (156
m2 g–1). Ni catalysts (10 wt % Ni) supported
on activated mordenite were synthesized by incipient wetness impregnation
(IWI), wet impregnation (WI), infiltration (INF), and deposition–precipitation
(DP). They were evaluated for the biodiesel upgrading into renewable
diesel via hydrotreatment. DP was proven to be the most effective
preparation method. In fact, an almost total conversion of biodiesel
and production of the highest amount of green diesel (14 wt % of the
liquid product) was achieved over the catalyst prepared by DP. Its
high efficiency was attributed to its enhanced specific surface area,
better nickel dispersion (smaller size of crystallites), and the smaller
amount of carbon deposits on its surface compared to the other catalysts
of this series. When the DP method was adopted, nickel catalysts supported
on activated mordenite were synthesized varying active phase loading
in the range 10–30 wt %. The catalyst with the maximum nickel
loading exhibited high specific surface area and the highest Ni surface
area as well as a balanced population of weak and strong acid sites.
These characteristics resulted in the highest efficiency for green
diesel production (25 wt % of the liquid product) among the catalysts
studied.