A mild hydrothermal
route was employed for the first time to prepare
pure synthetic aegirine nanocatalysts with high dispersion of the
nickel species, different Ni contents, low-temperature reducibility
of the Ni2+ species, and two average nanocrystalline domain
sizes of 12 and 25 nm. The developed method allowed the formation
of a novel nanocarrier for nickel that induced a well dispersion of
the metal and its protection from sulfur poisoning. The nanocrystalline
aegirine materials were fully characterized by XRD, BET, SEM-EDX,
HRTEM, FT-IR, ICP, TGA, and TPR in order to confirm the aegirine structure
and particle morphology. In this study, the synthetic Ni-nanoaegirine
materials were tested as a nanocatalyst for the selective hydrogenation
of aromatics (toluene) and olefins (1-octene) at low H2 pressures (70 psig) and moderate temperatures (140–200 °C).
The hydrogenation activity of the synthesized materials was assessed
and it was found that the 12 nm Ni-aegirine materials were more active
than the 25 nm catalysts at the same Ni loading. The difference in
catalytic activity might be attributed to the difference in crystalline
domain sizes and the number of small active centers created on the
surface because of the high dispersion obtained for the nickel during
the hydrothermal crystallization. Furthermore, Ni-aegirine nanocatalysts
were very selective toward the hydrogenation of 1-octene in a 50 wt
% 1-octene/toluene mixture with almost no toluene saturation indicating
the importance of having developed small nickel sites on the surface.
The 2.5Ni-AEG-25 nanocatalysts could be selected as a catalyst of
choice to replace expensive noble metal catalysts for 1-octene hydrogenation
with minimal toluene saturation. It also seems that the hydrogenation
activity was enhanced by increasing the surface area of the catalyst
and promoted by the high metallic dispersion of the Ni clusters on
the surface of the carrier. The catalyst in this study is proposed
as a candidate for olefins elimination from light hydrocarbon streams
to prevent the formation of gums and deposits with no significant
aromatics hydrogenation, as was demonstrated when using a real naphtha
feedstock.