Polyethylenes of varying molecular weight and branch
density, as
well as polypropylenes of varying molecular weight and tacticity,
were catalytically converted to lower-molecular-weight liquid products
to showcase how these various properties in a mixed waste plastic
stream could affect the final product. A Pt nanoparticle on a strontium
titanate nanocuboid (Pt/STO) catalyst was used under solvent-free
conditions in the presence of 170 psi of H2 at 300 °C
for hydrogenolysis. The initial molecular weight of polyethylene was
found to have a moderate effect on the yield to the final product
(ranging from 55 wt% for M
n ∼ 7600
Da to 67 wt% for M
n ∼ 50,950 Da).
The microstructure, defined as the length and density of branches
in a polymer, of higher-molecular-weight polymers was the dominant
factor in determining the yield (ranging from 67 wt% for M
n ∼ 50,950 Da for linear low-density polyethylene
(LLDPE) with C2 branches to 97 wt% for M
n ∼ 38,850 Da for LLDPE with C6 branches).
The same products (M
n = C29–C46, Đ = 1.1–1.6)
and distribution of undesired light gases (C1–C4 ≈ 90 mol%, C5–C8 ≈
10 mol%) are obtained from conversions of PE of varying molecular
weight. The tacticity of polypropylene at a given molecular weight
had a significant effect on the molecular weight of the final product,
while not strongly affecting conversion. Hydrogenolysis of isotactic
polypropylene (iPP) produced ≈C18 with a wider polydispersity
(Đ ∼ 1.4) compared to the narrow ≈C64 (Đ ∼ 1.0) and ≈C54 (Đ ∼ 1.0) products from atactic
(aPP) and syndiotactic (sPP) polypropylene, respectively. The stereochemistry
of the methyl groups dictates the shape and structure of the polymer
in the melt, which in turn affects how the hydrocarbon chain interacts
with the catalyst surface, thereby impacting the number of C–C
scissions. These results show how various characteristics such as
the molecular weight and structure of a waste plastic stream could
affect the final product.