Wearable biosensors promise real-time measurements of
chemicals
in human sweat, with the potential for dramatic improvements in medical
diagnostics and athletic performance through continuous metabolite
and electrolyte monitoring. However, sweat sensing is still in its
infancy, and questions remain about whether sweat can be used for
medical purposes. Wearable sensors are focused on proof-of-concept
designs that are not scalable for multisubject trials, which could
elucidate the utility of sweat sensing for health monitoring. Moreover,
many wearable sensors do not include the microfluidics necessary to
protect and channel consistent and clean sweat volumes to the sensor
surface or are not designed to be disposable to prevent sensor biofouling
and inaccuracies due to repeated use. Hence, there is a need to produce
low-cost and single-use wearable sensors with integrated microfluidics
to ensure reliable sweat sensing. Herein, we demonstrate the convergence
of laser-induced graphene (LIG) based sensors with soft tape polymeric
microfluidics to quantify both sweat metabolites (glucose and lactate)
and electrolytes (sodium) for potential hydration and fatigue monitoring.
Distinct LIG-electrodes were functionalized with glucose oxidase and
lactate oxidase for selective sensing of glucose and lactate across
physiological ranges found in sweat with sensitivities of 26.2 and
2.47 × 10–3 μA mM–1 cm–2, detection limits of 8 and 220 μM,
and linear response ranges of 0–1 mM and 0–32 mM, respectively.
LIG-electrodes functionalized with a sodium-ion-selective membrane
displayed Nernstian sensitivity of 58.8 mV decade−1 and a linear response over the physiological range in sweat (10–100
mM). The sensors were tested in a simulated sweating skin microfluidic
system and on-body during cycling tests in a multisubject trial. Results
demonstrate the utility of LIG integrated with microfluidics for real-time,
continuous measurements of biological analytes in sweat and help pave
the way for the development of personalized wearable diagnostic tools.