A poly(2,6 dimethyl 1,4-phenylene oxide)-b-poly(vinyl benzyl) chloride copolymer membranes was processed by solvent casting followed by melt pressing (SCMP) to provide uniformly thin films, 25 ± 5μm, with improved conductivity, mechanical strength, water uptake, dimensional swelling, and chemical stability under 1 M KOH and 80 °C. These properties depended strongly on the length of the melt-pressing time. The solvent cast membranes melt pressing time was optimized to provided highly conductive membranes (high OHconductivity of 75 ± 25 mS.cm-1 for an IEC of 1.8 mmol.g-1 at room temperature in water). Membranes that were only solvent cast and not melt-pressed swelled excessively and had insufficient mechanical integrity for detailed study. When the copolymer powder was melt pressed (without prior solvent casting) at 240 °C and ca.30 MPa for 20 minutes, membranes with high mechanical strength (tensile stress at break of 32 ± 6 MPa at 25%RH and 29 ± 3 MPa when 95%RH at 60 °C), high conductivity ((Clconductivity of 80 mS/cm at 90 °C and 95%RH), and lower water uptake were formed. However, melt pressing alone did not give larger then 5 cm × 5 cm area films, homogeneously thin (< 60 μm), or mechanical defect-free membranes. The SCMP membranes were uniformly thin, and thermally crosslinked. The mass loss via dehydrochlorination indicated by TGA and elemental analysis confirmed the crosslinking via thermal melt pressing. The SCMP membranes thickness could be reduced by more than 50% (25 ± 5μm) compared to melt pressing alone, and the Clconductivity increased by 44% at 90 °C and 95%RH. The tensile stress at break of the SCMP membranes, however, was reduced by 50% at 25%RH.