Abstract:Removal of non-metallic inclusions to CaF 2 -based slag is one of the most important functions of electroslag remelting. In this work, the dissolution behavior for alumina-based inclusions in CaF 2 -Al 2 O 3 -CaO-MgO-SiO 2 slag has been investigated. Results indicate that the diffusion or permeability capacity of slag components into alumina particles is F − , Ca 2+ , Si 4+ , Mg 2+ , from strongest to weakest, for CaF 2 -Al 2 O 3 -CaO-MgO-SiO 2 slag. Alumina inclusions react with F − in liquid slag at first and then react with CaO to form xCaO-yAl 2 O 3 system. Subsequently, MgO substitutes for CaO to form a MgO-Al 2 O 3 system layer surrounding the other product and reactant, and then enters the liquid slag. CaF 2 can improve the dissolution capacity of slag to alumina inclusions. A complex region was formed between alumina-based particles and the slag, with different areas dominated by CaF 2 , CaO-Al 2 O 3 , CaO-SiO 2 and MgO-Al 2 O 3 . The dissolution process of alumina particles in slag is different from the formation of compound inclusions originated from the Al-O deoxidization reaction.