Bimetallic alloy nanoparticles (NPs) typically provide
some unique
properties in gas sensing due to the synergistic effects that arise
from the two distinct metals, especially selective catalytic oxidation
of hazardous volatile organic compounds. However, their practical
uses are being held back by the high catalyst cost and the deterioration
of catalytic capabilities at elevated temperatures. In this work,
extremely thermally stable ZnO-supported AgPd bimetallic alloy core–shell
NPs were synthesized, demonstrating resistance to surface oxidation
due to the synergistic effect of Ag and Pd atoms. The AgPdalloy@ZnO core–shell NPs outperform the pristine ZnO and Pd@ZnO
NPs in ethanol sensing, with a response of 704.08 to 100 ppm ethanol
at 300 °C. Besides, the sensor demonstrates excellent selectivity,
anti-interfering response, repeatability, long-term stability, and
humidity effect. The lattice mismatch, upshifts in the d-band center, and oxidation resistance behavior of AgPdalloy ameliorate their electronic structure, which enhances the catalytic
properties and the gas sensing performances in AgPdalloy@ZnO NPs. Most importantly, compared to other noble metal NPs, Ag
is very inexpensive and cost-effective, which is a great advantage
from an economic perspective.