Image-based identification of optical quality and functional properties in inkjet-printed electronics using machine learning

Abstract

We propose a novel image-analysis based machine-learning approach to the fully-automated identification of the optical quality, of functional properties, and of manufacturing parameters in the field of 2D inkjet-printed test structures of conductive traces. To this end, a customizable modular concept to simultaneously identify or predict dissimilar properties of printed functional structures based on images is described and examined. An application domain of the concept in the printing production process is outlined. To examine performance, we develop a dataset of over 5000 test structures containing images and physical characteristics, which are manufactured using commercially available materials. Functional test structures are fabricated via a single-nozzle vector-based inkjet-printing system and thermally sintered. Physical characterization of electrical conductance, image capturing, and evaluation of the optical quality of the test structures is done by an automatic in-house built measurement station. Conceptionally, the design of a convolutional neural network is described to identify the optical quality and physical characteristics based only on acquired images. A mathematical apparatus that allows assessment of the identification accuracy is developed and described. The impact of printing resolution, of emerging defects in the geometry of printed structures, and of image quality and color space on the identification accuracy is analyzed. Quality groups related to the printing resolution that affect identification accuracy are determined. Supplementarily, we introduce not yet reported classification of processes related to the fabrication of printed functional structures, adopted from the process analytical technology.