Impact-abrasive wear resistance of high alumina ceramics and ZTA

Abstract

In transport of raw materials abrasive wear resistance is a requirement, which can be met with alumina ceramics. At certain locations additional impact load occurs, exacerbating the wear loss. As literature on impact-abrasive wear of ceramics is scarce this topic will be researched in this work. We selected a variety of commercial alumina ceramics (90-96% Al2O3) and according to literature much more impact resistant – and substantially more expensive – Zirconia Toughened Alumina (ZTA, 20- 25% Zr) used for wear resistant linings in impact dominated systems. We selected the Impeller-Tumbler test, an impact-abrasion test for wear evaluation of highly loaded ceramic edges. Two load regimes were evaluated for the abrasive, either corundum particles for severe load or steel for extreme load conditions. Correlation of wear results with the fracture toughness (K1C) and Vickers hardness of the materials is intended – material parameters used as measure for brittle failure of ceramics and wear resistance, respectively. The various ceramic materials showed very different wear behaviour under the impact-abrasive load. The 90% Al2O3 was least wear resistant under both load conditions. Interestingly large differences between the 92% types were found at extreme load conditions. The increase of alumina content to 95- 96% showed remarkable benefits in both wear regimes. Best wear resistance against severe load was achieved by 25% ZTA, while it is comparable to the 95-96% high alumina types at extreme load.

How the micro-mechanical stability of carbides in chromium-rich hardfacings influences the impact-abrasion resistance at elevated temperatures

“…Combined impact and abrasion is a critical load regime for classical wear protection solutions such as ceramics [1,2], white cast irons [3,4], high manganese steels [5], or martensitic/ bainitic steels [6,7] with comparatively low hardness and toughness, especially at high temperatures [8]. No general wear protection solution can be proposed, since impact-abrasive attack strongly relies on the impact energy, the abrasive particle hardness, their size and the temperature level [9,10].…”

How the micro-mechanical stability of carbides in chromium-rich hardfacings influences the impact-abrasion resistance at elevated temperatures

“…Combined impact and abrasion is a critical load regime for classical wear protection solutions such as ceramics [1,2], white cast irons [3,4], high manganese steels [5], or martensitic/ bainitic steels [6,7] with comparatively low hardness and toughness, especially at high temperatures [8]. No general wear protection solution can be proposed, since impact-abrasive attack strongly relies on the impact energy, the abrasive particle hardness, their size and the temperature level [9,10].…”