Surfactant-based foams have often
been proposed as mobility
control
agents in enhanced oil recovery (EOR); however, their lack of stability
under reservoir conditions has limited their field applications. This
study aims at enhancing the efficiency of foam EOR by using a nanofluid
composed of cocamidopropyl hydroxysultaine amphoteric surfactant and
graphene quantum dot (GQD) nanoparticles extracted from Wyoming coal.
Macroscale foam flooding experiments were conducted under challenging
reservoir conditions (3500 psi, 115 °C, and 200,000 ppm brine
salinity) to represent unconventional oil formations such as Bakken.
Foam was generated through the coinjection of nanofluid and methane
in strongly oil-wet core samples of different lithology (Berea sandstone,
Edward limestone, and Minnesota Northern Cream (MNC) limestone), and
the impact of foam quality was investigated in each outcrop. The nanofluid
resulted in improved bulk foam stability due to the generation of
finely structured foam of a low average bubble size (277.83 μm)
and thick lamellae (98.91 μm). The in situ formation of stable
foam during the core flooding tests was reflected by an improved apparent
viscosity that was greatly influenced by the petrophysical properties
of the rocks (i.e., pore size, pore size distribution, permeability,
and wettability condition). For instance, the process of bubble generation
and collapse was significantly noticed in the Edward core sample as
a result of its heterogeneous pore size and nonuniform pore size distribution
compared to Berea and MNC core samples. On the other hand, foam texture
and the number of generated lamellae films were controlled by the
fraction of gas injected (foam quality). At 60% foam quality, the
foam had a very fine texture, resulting in an increased pressure gradient
across the core, reduced gas mobility, and therefore improved oil
sweep efficiency by diverting more gas to inaccessible oil-filled
pores. As a result, the incremental oil recovery due to foam flooding
was 11.5, 16.2, and 7.3% for the Berea, Edward, and MNC core samples,
respectively. This study provides an in-depth understanding of the
mechanisms that contribute to foam EOR in various oil-wet porous media
utilizing novel nanofluid formulations.