Impact of stochastic industrial variables on the cost optimization of AISI 52100 hardened-steel turning process

Torres, Alexandre Fonseca; Almeida, Fabrício Alves de; Paiva, Anderson Paulo de; Ferreira, João Roberto; Balestrassi, Pedro Paulo; Campos, Paulo Henrique da Silva

doi:10.1007/s00170-019-04273-1

Cited by 5 publications

(2 citation statements)

References 26 publications

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“…6 This material is used in the manufacturing of bearings, ball screws, gauges, axles, and joints. 38 The chemical composition achieved by EDS is shown in Table II.…”

Section: Hypotheses For the Tool Damagesmentioning

confidence: 99%

Analysis of Mechanisms Affecting the Tool in Pulsed Electrochemical Machining

Ghasemiansafaei,

Schaefer,

Hall

et al. 2023

J. Electrochem. Soc.

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Electrochemical machining (ECM) is an important technology in machining difficult-to-cut materials. The contactless nature of ECM and anodic dissolution of the workpiece propound no tool ablation. Nevertheless, in a few studies, tool damages, namely the formation of pits and geometrical changes, have been observed, which is the investigative goal of this work. This study considers three hypotheses to investigate tool changes during pulsed electrochemical machining (PECM) which are hydrogen embrittlement, cavitation erosion, and cathodic corrosion. A systematic study of monitoring possible tool (1.4112 martensitic stainless steel) changes during ECM and PECM in aqueous NaNO3 electrolyte is performed. Experimental results of this study show that hydrogen embrittlement and cavitation erosion are not the reason for causing changes in the tool. Cathodic corrosion might be the reason for the changes in the tool in this study; however, more investigation is needed. The approach in this study is investigating the microstructure of the tool regarding different aspects before and after ECM and PECM, as the microstructure stores information regarding phenomena occurring during any process.

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“…6 This material is used in the manufacturing of bearings, ball screws, gauges, axles, and joints. 38 The chemical composition achieved by EDS is shown in Table II.…”

Section: Hypotheses For the Tool Damagesmentioning

confidence: 99%

Analysis of Mechanisms Affecting the Tool in Pulsed Electrochemical Machining

Ghasemiansafaei,

Schaefer,

Hall

et al. 2023

J. Electrochem. Soc.

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“…Probability-statistical methods of processing the results of real-life experiments of the cutting process have become widespread. For example, in paper [26] the problem of multicriteria optimization of the turning process using probabilistic-statistical approach is solved, in paper [27] optimization of the turning process of hardened steel AISI 52100 using stochastic programming is carried out, and in paper [28] the stochasticity of various criteria on the optimization process is taking into account. A great number of papers is devoted to the analysis of stochasticity of cutting forces occurring during metal layer cutting in turning [29] and milling [30].…”

Section: Introductionmentioning

confidence: 99%

Improved Method for Determining the Feed Influence on the Tangential Cutting Force During Re-drilling, Countersinking and Boring Based on the Small Sample Theory

Krupa,

Kobelnyk,

Hahaliuk

et al. 2024

Period. Polytech. Mech. Eng.

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Methods of determining the tangential cutting force are analyzed in the work, including finite-element simulation models, the use of neural networks, analytical methods, and methods of natural experiments. A method for evaluating the influence of feed on the tangential component of the cutting force is proposed, which can be applied to test new tools, tool plates for a certain group of materials. The main advantage of the proposed method is the limited number of experiments and processing of the obtained data according to the theory of a small sample. In this study, the proposed method was used to determine the influence of countersinking feed on tangential cutting force. The basis of the approach is probabilistic and statistical methods and data processing criteria. An assessment of the homogeneity of the results of experimental studies was carried out, the law of distribution of the tangential cutting force, as well as the characteristics of its dispersion, were established. An approach to estimating the maximum value of the tangential component of the cutting force based on the maximum value is presented. This method is universal and can be used for drilling, countersinking, boring and other types of processing.

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