Impact of Turbine Center Frame Wakes on Downstream Rows in Heavy Duty Low Pressure Turbine

Abstract

In this work, the effects of Turbine Center Frame (TCF) wakes on the aeromechanical behavior of the downstream Low Pressure Turbine (LPT) blades are numerically investigated and compared with experimental data. A small industrial gas turbine has been selected as a test case, composed of a TCF followed by the two low pressure stages and a Turbine Rear Frame (TRF) before the exhaust plenum. Full annulus unsteady computations of the whole low-pressure module have been performed. Two operating conditions, full (100%) and partial (50%) load, have been investigated with the aim of highlighting the impact of TCF wakes convection and diffusion through the downstream rows. Attention was paid to the harmonic content of rotors’ blades. From an aerodynamic point of view, the results show a slower decay of the wakes through the downstream rows in off-design conditions as compared to the design point. The wakes generated by the struts at partial load persist throughout the domain outlet, while they are chopped and circumferentially transported by the rotors motion. This is due to the strong incidence variation at which the TCF works, which induces the growth of wide regions of separated flow on the rear part of the struts. Nevertheless, the analysis of the rotors’ frequency spectrum reveals that moving from design to off-design conditions, the effect of the TCF does not change significantly, thanks to the filtering action of the first LPT stage movable Nozzle Guide Vane (NGV). From unsteady calculations the harmonic contribution of all turbine components has been extracted, highlighting the effect of statoric parts on the last LPT blade. Anyhow the TCF harmonic content remains the most relevant from an aeromechanic point of view as per experimental evidence, and it is considered for a Forced Response Analysis (FRA) on the last LPT blade itself. Finally, aerodynamic and aeromechanic predictions have been compared with the experimental data to validate the numerical approach. In the last part of this paper some general design solutions, that can help mitigation of the TCF wakes impact, are discussed.

Hybrid grid method for external and internal gas dynamics

“…Нестационарные процессы в подобного рода решателях требуют моделирования всех межлопаточных каналов в каждом венце [Lei et al, 2016], что мгновенно увеличивает размерность задачи примерно на два порядка [Biagiotti et al, 2019;Chi et al, 2019], так как на ободе каждого рабочего колеса может быть установлено более сотни лопаток. Несколько повысить адекватность моделирования в этом аспекте, не сильно увеличивая затраты ресурсов, позволяют гармонические методы, например NLH-метод [Vilmin, Lorrain, Hirsch, 2006].…”