Impact of Whip Roller Parameters on Warp Dynamic Loads for 3D Fabrics Made on a Four-Comb Warp-Knitting Machine

Abstract

The most advantageous geometry of the warp feeding system was determined from the viewpoint of compensating temporary changes in the warp length during the technological cycle of a four-comb warp-knitting machine. Dynamic simulations of the feeding system were carried out for 3 different lengths of the shift of the slider with a guide bar – designating variants (series) of the cross-sectional sizes of the 3D knitted fabrics. The courses of instantaneous warp tensions during the operating cycle of the warp-knitting machine were presented. Limit dynamic loads of the warp were determined and presented as a function of natural frequency of the whip roller. Based on the criterion of the smallest dynamic loads of the warp, the optimum natural frequencies of the whip roller were determined. In the analyzed range of the whip roller parameters, they are 3–6 times greater than the operation frequency of the warp-knitting machine.