In cable production, it is imperative to control speed and tension. This
paper proposes a web tensile force regulation between input and output
pulling caterpillar devices. The web tensile force is controlled indirectly
using a PI controller based on feedback information about tensile force
using a tensile observer. This paper also deals with the regulation speed of
the input-pulling caterpillar device and the speed and torque (current) of
output pulling caterpillar device and deals with the effect of line speed on
the temperature change at the extruder zones. The input and output-pulling
caterpillar devices are connected by the web material that is processed on
them. The input and output-pulling caterpillar devices are connected by the
web material that is processed on them. The task was realized using a PLC
Micrologix 1200 controller and SIMOREG DC drives, which regulate the input
caterpillar's speed and output caterpillar's torque. The identification of
separately excited DC motors parameters was made. Models for the input,
output caterpillars and web zone were simulated in Matlab and Simulink. The
controllers of the current loop, velocity loop, and tension loop are all
integral isolated PI regulators. Speed signal is obtained by tacho
generator. In practical realization, tensile force is observed directly from
the Simoreg DC converter, eliminating the tension sensor. The tensile force
controller is realized with the PI controller, which was realized with PLC.
Setting optimal parameters is performed using ITAE criteria. The ITAE
function is calculated using a complex Simpson's quadrature formula.