Improvement of diesel combustion with suppression of mutual fuel spray flame interactions with staggered nozzle hole arrangement and a spatially divided combustion chamber

To simultaneously establish the high thermal efficiencies and the low smoke emissions in the semi-premixed diesel combustion with a twin peaked heat release consisting of the first-stage premixed combustion and the second-stage spray diffusive combustion, a combination of dual-injectors and a newly designed divided combustion chamber was proposed and the combustion characteristics were investigated. The divided chamber with a lip at the middle of the side wall can prevent the second fuel spray from entering the burned region of the premixture from the first-stage injection, realizing a suitable spatial distribution of spray flames and suppressing the soot formation. The dual-injectors can independently provide the fuel sprays into the upper and the lower layers of the divided chamber with the optional quantities and timings for the first and second injections, establishing the optimum combustion phasing. The distributions of the equivalence ratios and the soot formation characteristics in the divided chamber as well as in an ordinary re-entrant chamber as a reference were analysed with CFD simulations, showing that the soot formation is smaller in the divided chamber. The second-stage spray diffusive combustion is improved as well as the late afterburning and the combustion duration are reduced with the suppression of interference between the spray flames in the divided chamber. The cooling loss in the divided chamber is smaller due to the weaker gas motion and the lower heat transfer coefficient. The experiments also showed that the thermal efficiencies are better and the smoke emissions are lower in the divided chamber at medium loads. However, at higher loads, the smoke emissions increase due to the offset injector arrangement, and the CFD analysis showed that lower smoke emissions can be expected with optimization of the injector arrangement to locate the injector for the second fuel injection at the centre of cylinder.

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Influence of spray-to-spray interaction after wall impingement of spray flames on diesel combustion characteristics

Ogawa,

Ishikawa,

Kobashi

et al. 2024

International Journal of Engine Research

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The influence of spray-to-spray interaction after wall impingement of spray flames on the combustion characteristics in high pressure and high temperature ambient gas like in combustion chambers of diesel engines was examined with a constant volume vessel. Fuel was injected onto a flat wall from two nozzles to form two parallel, adjacent sprays in the vessel, causing the spray-to-spray interaction after the wall impingement. The combustion was analyzed with the rate of heat release calculated from the pressure transition in the vessel and the spray flame was visualized by high-speed video. The 310 nm UV light images of the chemiluminescence from OH radicals are recorded to demonstrate the reaction activity in the spray flame. The images of transmitted light throughout the constant volume vessel were recorded to visualize the soot formation and oxidation processes as well as to quantify the soot concentrations as the KL factors. The results showed that the rate of heat release from the main combustion decreases and the afterburning increases with the spray-to-spray interaction after the wall impingement of the spray flame. Combustion suppression with the spray-to-spray interaction occurred in all the conditions of the experiments here when changing the distance from the nozzle to the impinging wall between 25 and 40 mm and the fuel injection pressures between 100 and 200 MPa. Inside the spray-to-spray interaction zone, the chemiluminescence from OH radicals is weaker, supporting the inactive combustion due to difficulties of the air entrainment, and the lower transmitted light intensities with larger KL factors, indicating higher soot concentrations. The spray-to-spray interaction zone on the impingement wall advances toward the inside of the vessel between the sprays and it moves away from the wall, entraining the unutilized air and causing a relatively active combustion as well as rapid soot oxidation during the late afterburning stage.

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Improvement of diesel combustion with suppression of mutual fuel spray flame interactions with staggered nozzle hole arrangement and a spatially divided combustion chamber

Cited by 4 publications

References 52 publications

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Nb-doped hydrogenated diamond-like carbon coated biodiesel injectors material: Synthesis, structure and properties

Simultaneous improvements of thermal efficiencies and smoke emissions in semi-premixed diesel combustion with dual-injectors and a spatially divided combustion chamber

Influence of spray-to-spray interaction after wall impingement of spray flames on diesel combustion characteristics

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