The dome zone is one of the most
significant areas of the COREX
melter-gasifier. The coupled fields in the dome vary with the transport
phenomena, which is one of the key factors that impact the smooth
operation of the reactor. In this work, a three-dimensional steady-state
mathematical model was developed to study the inner characteristics
of the dome zone. First, the model was validated by comparing the
simulated and experimental results. Then, the effects of key operating
parameters of rising gas (e.g., flow rate, component, and temperature)
on the hydrodynamics and thermochemical behaviors in the dome zone
were analyzed. The results show that the main reaction zone can be
divided into three parts, which are controlled by homogeneous reaction,
heterogeneous reaction, and diffusion effect in turn. Due to the adequate
reaction zone and long residence time, the burnout rate of the dust
particle can reach more than 99.9%. Increasing the flow rate of rising
gas leads to the increase of CO and H2 in the gas yields.
When the proportion of (CO + H2) increases from 80 to 95%,
the average temperature of the dome first increases and then decreases,
attributed to the heat consumption of excessive H2. The
temperature of rising gas insignificantly affects the component of
the generator gas at the outlet.