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Portland cement has become the prime material used for zonal isolation; sealing annuli between casings, between casing and formation and finally for plug and abandonment (P&A) operations. However, there are concerns regarding Portland cement such as autogenous shrinkage, high permeability after cracks has occurred, gas influx during waiting on cement (WOC) time, instability at high temperature, ductility and durability. Geopolymers have been suggested as an alternative to Portland cement for oil well applications. Geopolymers are inorganic aluminosilicate cementitious materials condensed as result of a complex reaction known as geopolymerization. The current work presents the usability of a geopolymeric material specially designed for oil well cementing applications, known as aplite rock-based geopolymer. The chemical reaction of the geopolymeric slurries was determined using calorimetry measurements. The rheological behavior of the geopolymers, such as consistometer consistency and viscosity were examined besides their mechanical properties. The investigation of mechanical properties included uniaxial compressive strength, sonic strength and tensile strength. The pumpability and setting time have been studied by changing mix design of the geopolymeric slurries along with the addition of selected retarders. Finally, microstructure of the cured geopolymers was studied using Scanning Electron Microscopy (SEM). The results show that slurries have a non-Newtonian behavior like a Bingham material with a small yield stress. The curing pressure reduced the pumpability of the geopolymeric slurries; however, the reason remained unclear. Addition of sucrose by 1.2 wt.% of the total solid content resulted in an optimal accumulative heat release, which showed the highest strength development. Pumpability of the mixes was prolonged by introducing sucrose to the geopolymeric slurries. Tensile strength of the geopolymers was found to be approximately 5 percent of their compressive strengths.
Portland cement has become the prime material used for zonal isolation; sealing annuli between casings, between casing and formation and finally for plug and abandonment (P&A) operations. However, there are concerns regarding Portland cement such as autogenous shrinkage, high permeability after cracks has occurred, gas influx during waiting on cement (WOC) time, instability at high temperature, ductility and durability. Geopolymers have been suggested as an alternative to Portland cement for oil well applications. Geopolymers are inorganic aluminosilicate cementitious materials condensed as result of a complex reaction known as geopolymerization. The current work presents the usability of a geopolymeric material specially designed for oil well cementing applications, known as aplite rock-based geopolymer. The chemical reaction of the geopolymeric slurries was determined using calorimetry measurements. The rheological behavior of the geopolymers, such as consistometer consistency and viscosity were examined besides their mechanical properties. The investigation of mechanical properties included uniaxial compressive strength, sonic strength and tensile strength. The pumpability and setting time have been studied by changing mix design of the geopolymeric slurries along with the addition of selected retarders. Finally, microstructure of the cured geopolymers was studied using Scanning Electron Microscopy (SEM). The results show that slurries have a non-Newtonian behavior like a Bingham material with a small yield stress. The curing pressure reduced the pumpability of the geopolymeric slurries; however, the reason remained unclear. Addition of sucrose by 1.2 wt.% of the total solid content resulted in an optimal accumulative heat release, which showed the highest strength development. Pumpability of the mixes was prolonged by introducing sucrose to the geopolymeric slurries. Tensile strength of the geopolymers was found to be approximately 5 percent of their compressive strengths.
This paper was prepared for presentation at the 1999 SPE Annual Technical Conference and Exhibition held in Houston, Texas, 3–6 October 1999.
Summary In the next few decades, the production of oil fields with high contents of associated sour gases will increase. For instance, it is estimated that 40% of the world's remaining gas reserves contain more than 2% of carbon dioxide (CO2) and/or more than 100 ppm of hydrogen sulphide (H2S). Therefore, investigations on technologies to produce such fields are of utmost importance. Because of the presence of corrosive gas, special attention has to be paid to the design and the selection of materials (steel and cement) used for well construction. Corrosion of steel caused by acid-gas- containing brines is well documented in the literature, and to a lesser extent, data about the degradation by wet CO2 or wet H2S can be found. For cement-based materials, one can find abundant literature dealing with deterioration of cement pastes because of the CO2 environment. Published data on degradation mechanisms of cement-based materials exposed to H2S environments are more scarce. This paper addresses the problem of durability of oilwell cement in different H2S environments. Different periods of time can be identified in the lifetime of the wells—the production period (typically between 20 and 40 years), the post-abandonment period (some tens of years following the permanent well abandonment), and the abandonment period (several centuries). For each period of time, cementing materials (primary cementing, plugs) are in contact with different types of fluids. Therefore, to correctly assess the behavior of oilwell cement, aging tests have to be carried out in fluids representative of these different periods of time. In this paper, we present both the methodology implemented under high-pressure/high-temperature conditions for testing materials in H2S-containing fluids and the results obtained on cement-based materials. Main physicochemical degradation mechanisms of cement-based materials caused by H2S are identified using various characterization techniques. Depending on the nature of the fluid in contact with cement materials, severe degradation can occur with a strong impairment of macroscopic properties.
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