We aim to mitigate the spatial temperature variations contributing to the thermal stresses in solid oxide fuel cells. We thus analyze the involving processes through spatial temperature, current, and impedance variations in-situ measured by the electrode-segmentation method in a microtubular solid oxide. We find that, despite the preheating, the excess air flow commonly supplied in the practical applications for the convective cooling is the prevailing factor on the temperature variations causing a significant temperature gradient in the air inlet region, that poses a high risk of mechanical failure. In terms of the flow configuration, counter-flow shows larger temperature and current variations. The impedance variations clarify the impact of the temperature distribution on the current variations. Namely, high temperature in the fuel upstream accompanied with the high hydrogen concentration boosts the local current density, thus, results in larger Nernst-loss in the downstream wherein temperature is lower as well. We conclude that the excess air flow indirectly contributes to the thermal stresses and thus we recommend the reduction of the excess flow. The thermal stresses are accounted for the mechanical failure of solid oxide fuel cells (SOFC).1-3 To resist the thermal stresses at maximum achievable electrochemical performance, SOFCs are designed in various forms, for instance flat-tubular, tubular, and planar, etc. For in-situ investigating the properties spatially varying regardless of the SOFC form, microtubular SOFCs (mt-SOFCs) are quite practical owing to the simple form. Besides, a mt-SOFC with a small diameter can represent a unit gas flow channel in other forms. We thus elaborate the temperature, current, and concentration variations in mt-SOFCs.A mt-SOFC fundamentally consists of three main components, anode, electrolyte, and cathode. The cell fabrication requires sequential high temperature heat-treatment processes (1473-1673 K) for each component, thus, the induction of the residual stresses to the cell is inevitable.1,2,4,5 Because the components are made of distinct ceramicbased materials, they possess diverse intrinsic coefficients of thermal expansion (CTE). Selimovic et al. reports the CTEs of Ni/YSZ, 8YSZ, and LSM as 13 × 10 −6 , 10 × 10 −6 , 11 × 10 −6 1/K, respectively. The CTE and temperature are the main parameters determining the thermal strain of materials as Eq. 1 stateswhere ε th is the thermal strain, α (1/K) the CTE, T (K) temperature, and T ref (K) the stress-free reference temperature. According to Eq. 1, even a small difference among the CTEs of the components can result in thermal stresses due to the high operation temperature of mtSOFCs. 1,2,4,6,7 The cell components are hence required to be made of materials featuring similar CTEs. Even if the materials exhibit similar CTEs, longitudinal temperature variations over the cell surface induce thermal stresses.1-4,6-9 While a cell is operating with hydrogen and -excess air-, due to the electrochemical hydrogen oxidation reaction (HOR...