Silicon is ap otential high-capacity anode material for lithiumion batteries. However,l arge volume changesi nt he material remains ab ottleneck to its commercialization. Many works have been devoted to nanostructured composites with voids to accommodate the volumee xpansion. Yet, the full capability of silicon cannot be utilized, because these nanostructured electrodes have low volumetric capacities. Herein, we redesign dense silicon electrodes with three times the volumetric capacity of graphite. In situ electrochemical dilatometry reveals that the electrode thickness change is nonlineara safunction of state of chargea nd highly affected by the electrode composition. One key problemi st he large vertical displacement of the silicon particles duringl ithiation, which leads to irreversible particled etachment and electrode porosity increase. Better reversibility in electrode thickness changes can be achieved by using polyimide, with ah igher modulus and larger ultimate elongation, as the binder,leading to betterc ycle stability.Batteries have become key componentsi nm obile devices. The global market share of lithium-ion batteries was more than 10 billion US dollars in 2012, and is expected to increase significantly with the increasing demandi ne nergy storagef or renewable sourcess uch as wind farms, solar farms, and so forth.[1] Many researchers are developing new materials such as metal-oxide, tin-based, and silicon-based anodest oi ncrease the specific capacity and energy density of lithium-ion batteries.[2-8] However,t he bottleneck to battery development is not only the capacity,b ut also the reversibility of Li incorporation into an electrode without degradation. One of the main problems of next-generation, high-capacity anode materials is their large volumec hange during charge and discharge. For example, silicon (Si), with ac apacity of up to 4000 mAh g À1 ,h as at heoretical volume change of 311%.[9] Continual changes in materials tructure and mechanicalp roperties duringc ycling lead to fatigue, material cracking, loss of contact, and electrode delaminates that will decreaset he amount of usable materials and increase cell resistance, thereby decreasing the available capacity.Many researchers try to accommodate the volume change in Si electrodes by incorporating additional spacesw ithin the electrode with nanomaterials, graphene composites, and inactive phases. [10][11][12][13][14][15][16][17][18][19][20] Even though the cycle performance is, in general, improved, the volumetric capacity is sacrificed with the large number of voids.I nsome cases, the volumetric capacities of nanostructured silicon electrodes with packing densities less than 0.2 g Si cm À3 are even lower than that of ap ractical graphite electrode (ca. 560 mAh cm
À3). For mobile applications, where volume matters, more dense Si electrodes are necessary to increase the overall volumetric capacity and energy density. The key question is, therefore, how to maintain mechanical reversibility in these packed electrodes.To understand and solve...