The soft-templating methodology is a highly effective
approach
to prepare ordered organic mesoporous structures. However, in the
traditional thermal-induced template removal process, the resultant
mesoporous films often suffer from severe shrinkage, which causes
a reduction in pore size and order. To overcome these limitations,
we developed a strategy that combines rapid thermal processing (RTP)
with dynamic circulation. This approach aims to optimize the ordered
mesostructures of the films after template removal. The mesoporous
structure was evaluated by various analytical techniques, including
XRD, NMR, TEM, and grazing incident small angle X-ray scattering (GISAXS).
Our results demonstrate that the dynamic thermal processing method
leads to a high-quality mesoporous films with significantly reduced
shrinkage in the mesoporous structure. Specifically, the d-spacing of mesopores decreased only from 10.4 to 9.1 nm when treated
with RTP, which is smaller than the mesoporous films treated using
traditional heat processing (reduced to 7.7 nm). Furthermore, dynamic
cycling led to an increase in the domain size of the ordered structure
from 49.1 to 199.7 nm. These findings were confirmed by cross-sectional
TEM, consistent with the values obtained from the GISAXS analysis.
Finally, we discuss the feasibility and efficiency of the proposed
thermal treatment method, which can provide a straightforward approach
to improve the ordered degree in mesoporous films.