Despite their unprecedented potential,
polymer nanocomposites (PNCs) have not reached their forecasted industrial
utilization, yet. Insufficient control of nanoparticle (NP) spatial
organization in the polymer matrix was recognized as the bottleneck
of further PNC applications. Therefore, thermodynamic parameters enabling
a general estimate of the nanocomposite (NC) structure in any polymer
solution were investigated in this study. The effect of polymer–particle–solvent
interactions on the final NP dispersion in PNCs was examined in depth.
Our approach was based on assessing the surface charge (ζ-potential)
of NPs and specifying the difference in solubility parameters between
the polymer, nanoparticles, and the solvent used during the preparation.
To generalize our findings, four different polymer matrixes, poly(methyl
methacrylate) (PMMA), poly(vinyl acetate) (PVAc), polycarbonate (PC),
and polystyrene (PS), and three types of NPs, spherical colloidal
and fumed nanosilica and functional ZnO2 doped with Al2O3 NPs blended in various solvents, were investigated.
The overall interaction balance present in the PNC solution was estimated
using solubility parameters and ζ-potential (represented by
polarity index), and the influence on final NP dispersion after NC
solidification was described. This approach offers a valuable tool
that only requires several readily accessible physicochemical parameters
(solubility parameters and ζ-potential) as an input for the
structural prediction of the final PNCs. Hydrogen bonds play an important
role in the formation of the PNC structure due to the absorption of
polymer chains onto the NP surface. Generalized features described
on a wide range of composition and preparation conditions will help
to advance the fundamental understanding of NP self-assembly in polymer
liquids. Moreover, the presented relation between the solvent–polymer–particle
interaction strength, NP spatial organization, chain stiffness, and
relaxation properties, which was evaluated by comparing PNCs with
various matrixes, will contribute new evidence to the general description
of the PNC’s structure-property function. As an addition, we
present anisotropic microstructures composed by the self-assembly
process of spherical NPs prepared in dioxane.