Zn-exchanged ZSM-5-Al2O3 (ZA) composite-supported
Pt/NiMo (NM) sulfided catalysts were prepared using the conventional
kneading method and were tested for dehydrocyclization-cracking of
soybean oil. The effects of Zn addition on the activity and selectivity
of products were investigated under moderate-pressure conditions of
0.5 and 1.0 MPa H2 in the temperature range of 420–580
°C. At the temperature 500 °C and higher, most of the sample
soybean oil was converted at both the pressures of 0.5 and 1.0 MPa.
At 1.0 MPa and 500 °C, the effects of Zn addition appeared and
increased the yields of aromatics, while the catalyst without Zn produced
larger amounts of products with more than C18. Further, at 0.5 MPa
and 580 °C, the gas formation was inhibited in comparison to
the cases of 1.0 MPa and the effects of the Zn addition also appeared
and increased the yields of aromatics, while the catalyst without
Zn produced larger amounts of products with more than C18. The Pt/NM/Zn(122)ZA
test catalyst produced more than 63% of liquid fuels in the range
C5–C18, and the yield of aromatics was 13%, the maximum value
in the present study. The following reaction routes were proposed.
The structure of triglyceride is converted by hydrocracking to three
molecules of aliphatic acids and propane on the surface PtNiMo sulfide
on Al2O3 support. The converted aliphatic acids
are decomposed through decarboxylation to hydrocarbon fragments, which
are further decomposed by cracking on the acid sites of the catalyst,
the surface of NiMo sulfide, Al2O3, or ZSM-5.
Finally, the formed C3 and C4 olefins are transformed to aromatics
through the Diels–Alder reaction on the Zn species of ZnZSM-5.
On the other hand, although gases were relatively small in amount,
aromatic compounds were formed significantly, suggesting that cyclization
might directly occur without conversion to gaseous hydrocarbons to
some extent.