Production practices of IF (interstitial free) steel grades intended for the most qualitatively demanding automotive applications calls for their continuous optimization. Precise control of steelmaking operation conditions leads to a minimization of clogging issues during their casting, but is also related to surface quality imperfections of finished material. With the aim to study the impact of RH degasser practices on cleanliness of the IF steel grades, the influence of heat chemical reheating was verified. While detailed analyses confirmed overall worse results and a higher presence of specific nonmetallic particles on steel samples collected from such treated heats, the limited reheating practice did not seem detrimental.
Key words: RH degasser, chemical reheating, IF steel, steel cleanliness
IntroductionIn general, it can be said that to date, there have only been a few research papers published regarding the impact of chemical reheating on the cleanliness of heats processed at an RH (RH-OB) degasser. This technological operation represents one way of feeding the oxygen into the liquid steel. As well, depending on a number of other process parameters, it can strongly affect the degree of its cleanliness, casting conditions and consequently, the quality results of the final processed material. Fig. 1 characterizes the typical temperature increase related to the amount of oxygen blown at the RH degassing station with steel grades deoxidized only by aluminum, or by a combination of aluminum and silicon. It is evident that the processed steel grades deoxidized only by aluminum have particularly at high volume of oxygen blown, higher efficiency of the chemical reheating process [1 -4]. In this regard, the greatest attention should be paid to the conditions of formation and to the ways of minimizing the occurrence of mainly small alumina inclusions (under 10µm). Besides this, the area of concern is often focused also on other complex types of inclusions, in particular based on Titanium, whereas in view of its alloying, these steel grades exhibit the negative impact thereof on the conditions of removing inclusions from the molten steel and related issues during their casting [5 -7]. Fig. 2 indicates that the heat treatment of the processed heats in terms of the chemical reheating leads to a significant deterioration of steel cleanliness through the increase of concentration of Al2O3 inclusions in heat, mainly during the oxygen blowing for the reheating [8]. Although this finding is a common feature of most of the available research work on this topic, opinions and findings concerning the overall final level of steel cleanliness