Increasing the Efficiency of Vacuum Belt Filter in Gol-E-Gohar Iron Ore Concentrate Production by Adding Surfactants

Abstract

In this research, filtration experiments were carried out by four types of surfactants as filter aid. Sodium dodecyl sulfate and sodium lauryl ether sulfate as anionic surfactant (SDS and SLES), polyethylene glycol as nonionic surfactant (PEG) and cetyl trimethylammonium bromide as cationic surfactant (CTAB) were used to were used in order to evaluate their effects on moisture reduction of concentrate and improvement of the filtration process. All of the tests were done at the optimal conditions include 60 KPa vacuum pressure, 120 s filtration time, 105 microns particle size and 60% (w/w) solid content of pulp. Results showed that in all of the tests, cake moisture decreased by adding surfactants; however, anionic surfactants SDS and SLES were better than other chemicals. By adding 100 g/t SDS and SLES to the pulp, the filter cake moisture content was reduced by 2%. SDS and SLES improves filtration performance by increasing the ratio of throughput to moisture. At the concentration of 100 g per ton SDS and SLES, the highest throughput and lowest moisture was achieved. Although both of SDS and SLES have similar chemical structure and action, SLES was selected due to better solubility in hard water, economic justification and availability.