An
effective self-assembly vertical alignment of interfacial molecules
from an active solution plays an important role in controlling the
ultrathin thickness of an interfacial layer and reducing the manufacturing
costs of organic solar cells (OSCs). Until now, however, due to the
complex multistage film-forming process, this facile one-step coating
approach does not work for spray-coated OSCs, while other coating
techniques such as spin coating, blade coating, or slot-die coating
do. In this work, we found that the simplified one-step spraying OSCs
can be successfully implemented with the aid of solvent vapor annealing
(SVA) for both fullerene- and nonfullerene-based systems, making the
one-step spray-coating technique attractive for future manufacturing
of photovoltaic modules. The sprayed self-assembly interfacial molecule
can be spontaneously delaminated from ternary organic mixtures and
vertically deposited underneath the photoactive layer, boosting high
charge separation and transport capability comparable to the conventional
two-step spraying OSCs. Furthermore, the SVA-assisted one-step spraying
process was comprehensively investigated by a series of characterization
techniques combining in situ solvent dynamic drying process and X-ray
photoelectron spectroscopy, making the causal relationship between
spraying process control and device performance more clear. This work
shows that the introduction of SVA into one-step spraying can not
only maintain high photovoltaic performance but also advance the large-scale
OSC industry.