Influence law and optimization analysis of technological parameters of TC4 titanium alloy on water cavitation peening

Abstract

TC4 titanium alloy is widely used in aerospace, petrochemical, pharmaceutical and other fields, which accounts for about 60% of the current titanium alloy products. Water Cavitation Peening (WCP) is a new material surface modification process and has great development potential. The improvement of the water cavitation peening is severely limited by the correlation and coupling between process parameters. Therefore, the influence law of each process parameter is the key problem that needs to be resolved. TC4 titanium alloy as research object is took and four main process parameters of WCP under four working conditions is construct (four factors and four levels orthogonal). The influence of process parameters on three evaluation indexes is studied, such as the surface residual stress, the surface roughness and the microhardness. Then, the fuzzy mathematics comprehensive evaluation is used to optimize. Results show that the peening time has the greatest influence on strengthening effect and the nozzle diameter has the least. The optimized combination is that the nozzle diameter is 1.4 mm, the incident pressure is 40 MPa, the dimensionless target distance is 72.5 and peening time is 27.5 min. The corresponding surface residual stress, the surface roughness and the microhardness can reach −612 MPa, 0.76 μm, and 405 HV respectively.

Deformation and fracture behaviors of graded 2 titanium ultra-thin metallic sheets in water cavitation micro-forming

“…However, their proposed models are only reliable when the cavitation pit diameter-to-depth ratio is approximate to 1 which cannot adapt to various situations. Currently, our group [15][16][17] reported a wide application in micro-forming, and a recorded thinning rate as high as 13.6% was obtained. Subsequently, it was found that the graded 2 titanium ultra-thin metallic sheets have complicated deformation and fracture behaviors in the process of water cavitation, which has not been taken seriously by other researchers.…”