In the current study, a two-stage stir cast process was
used to
produce Al6082 reinforced with sized graphite particulates, and the
material’s mechanical and tribological properties were analyzed.
The graphite content in the Al6082 alloy was increased from 2 to 6%
in steps of 2 wt %. The impact of graphite addition to Al6082 was
evaluated using microstructural micrographs, hardness test, tensile
test, and wear test outcomes. The matrix alloy’s microstructure
and particle distribution were analyzed using scanning electron microscopy
and energy-dispersive spectroscopy. The microstructure of Al6082 shows
that the reinforcement particles are evenly distributed throughout
the matrix. Although the hardness of metal–matrix composites
was slightly reduced when graphite was added at concentrations of
up to 6 wt %, the material’s tensile strength and wear resistance
were significantly improved. Micrographs taken by a microscope were
used to examine the fractured surfaces of tensile test specimens.
Wear experiments were performed using a conventional pin-on-disc tribometer
to examine the tribological properties of both unreinforced matrix
and graphite composites. With the addition of 2, 4, and 6 wt % of
graphite particles, the composites’ wear resistance was significantly
improved. Wear of alloys and their composites was analyzed to determine
how load and sliding speed impacted wear loss.