Recently, stainless steel has been widely used as the solar cell substrate. In this paper, chemical mechanical polishing technique was employed to prepare the ultra-smooth 316L stainless steel surface for such application. The effects of solid content, pH, H 2 O 2 and benzotriazole (BTA) on the polishing performance of 316L stainless steel were investigated. The results indicated that, at pH 4.00, with the increase in the H 2 O 2 concentration, the MRR first dramatically increases due to the fact that, with the addition of small amount of H 2 O 2 , a porous outer layer mainly consisting of iron-enriched oxides with relatively low mechanical strength of the bilayer-structure oxide film is rapidly formed on the surface. After reaching the maximum value, the MRR gradually decreases since the outer layer gradually grows compact by the transformation of γ-FeOOH into α-FeOOH and even into α-Fe 2 O 3 . With the addition of BTA, the MRR can be suppressed, which is probably attributed to the formation of BTA passivating film on the top surface. Finally, a two-step polishing method was proposed, by which the ultra-smooth 316L stainless steel surface with the surface roughness R a about 2.0 nm can be achieved within 30 min and it can be subsequently used for thin-film solar cells. Stainless steel plays an important role in the mechanical industry due to the excellent mechanical properties, the high thermostability and the strong corrosion resistance. Recently, various types of stainless steels have been intensively used in precise devices, 1-4 especially been used as the substrate for thin-film solar cells. [5][6][7][8][9][10] In order to achieve satisfactory performance of solar cells, low roughness, low defects as well as excellent flatness of the stainless steel substrate are intensively demanded and even indispensable. It is reported that, by improving the surface roughness of stainless steel substrate from 38 nm to 23 nm, the conversion efficiency of hydrogenated amorphous silicon thin-film solar cells can greatly increase to 5.4%. 10 As is revealed, chemical mechanical polishing (CMP) combines the synergetic effects of chemical corrosion and mechanical abrasion, and can achieve both local and global planarization of the substrate surface.
11-14Hu et al.2 used colloidal silica as the abrasive and investigated the effects of pH and oxidizer on the polishing performance of stainless steel, and it was reported that the combination of oxidizer and strong acidity was the prerequisite for high material removal rate (MRR). However, the microscopic defects of 1-2 μm in size cannot be effectively avoided on the polished surface. Lee et al.10 used electrochemical mechanical polishing technique, which applied an additional anodic potential on the stainless steel substrate besides CMP, to polish the stainless steel surface, and it was reported that the polished surface roughness was reduced from about 38 nm to about 23 nm. However, more detailed polishing performance and the mechanism of chemical reactions during the polishing pr...