Influence of cerium content on the microstructure and thermal expansion properties of suction cast Al-Cu-Fe alloys

Abstract

Low-expansion alloys are of great importance and can be used for the development of new aerospace materials. Herein, we report diverse rare earth quasicrystal alloys fabricated by the vacuum suction casting process. The effects of the addition of cerium (Ce) on the microstructure, thermal expansion properties and microhardness of the Al-Cu-Fe alloy were systematically investigated. This study discovered the tiny Al-Cu-Fe-Ce microstructure. A uniform distribution could be achieved after Ce addition amount is elevated. At the Ce addition amount of 1 at%, the lowest alloy thermal expansion coefficient was obtained. The alloy exhibited the maximum microhardness under these conditions. The microhardness of alloys containing 1 at% of Ce was approximately 2.4 times higher than the microhardness exhibited by alloys devoid of Ce additives. The coefficient of thermal expansion decreases by approximately 20%. The use of the suction casting process and the addition of an appropriate amount of Ce can potentially help design and develop Al-Cu-Fe-Ce alloys.

Microstructure, Hardness, and Linear Reciprocating Sliding Wear Response of Directionally Solidified Al–(2.5, 3.5, 4.5)Cu–(0.25, 0.50)Cr Alloys

“…In the work reported by Rosso et al [23] with hypoeutectic Al-Si alloys with small Cr additions (0.25 and 0.40%), it was observed that the cooling rates increased with the increase in the addition of Cr for alloys with lower Si content. However, it is important to note that the cooling rate during solidification depends not only on the chemical composition of the metal, but also on thermal parameters such as the liquid growth rate and liquid thermal gradient, the thermophysical properties of the metal and mold, the conditions of the metal/mold interface, and others [32][33][34][35][36][37][38][39]. The cooling rates determined during the solidification of ternary alloys with 0.25 and 0.50%Cr are shown in Figure 6a,b, respectively.…”