Heat dissipation is a foremost issue in machining of materials and to
overcome this different cooling techniques are adopted to improve the
surface integrity and diminish microstructural damage and to effectively
flush chips produced. In this research, machinability of titanium grade 5
(Ti-6Al-4V) was carried out through drilling process considering three
different cooling procedures like cryogenic cooling (CO2), palm oil based
minimum quantity lubrication (MQL) and wet/flood cooling with general
cutting fluid (emulsifiers). Experiments were prearranged in par with
Taguchi?s technique and a suitable L18 orthogonal array was formulated and
the outputs obtained viz., interface temperature and cutting forces
(torque/thrust force) were analyzed by adopting response surface methodology
(RSM). For interface temperature, type of coolant is the most influencing
factor, whereas for cutting forces, the impact of feed rate, drill speed and
type of coolant are significant. Response surfaces were fitted for the
outputs and subsequently a higher polynominal regression equation was
developed for prediction. The optimum condition obtained for constraint
multiobjective optimization using desirability approach was: drill speed of
42.49 m/min, feed rate of 0.05 mm/rev and cooling type as cryogenic cooling.
The main objecive is to minimize the interface temperature and torque
subjected to the constraint thrust force (?1500 N). Confirmation experiment
performed with optimum condition displays a significant enhancement in
output results.