Influence of lay‐up sequences on cylindrical parts drawability of CFRP laminates

Abstract

Carbon Fiber Reinforced Polymers (CFRP) is one of the ideal materials in the field of automotive lightweight. As one of the traditional manufacturing processes of CFRP, autoclave process has long production time, high cost and complicated operation. To overcome these shortcomings, deep drawing can be used for CFRP forming. It has the advantages of stable product quality, good repeatability, low cost, simple operation and can produce parts with complex shapes. In this paper, the influence of lay‐up sequences on the drawability of cylindrical parts was studied by using self‐made deep drawing device. The results showed that among the four lay‐up sequences [0]°12, [0/90]°6, [0/90/45/‐45/90/0]°S and [15/30/……/180]°, the [15/30/……/180]° lay‐up parts had excellent deformation coordination ability due to less angular variation in the fiber direction, and the maximum depth of 21.99 mm could be obtained. Due to the influence of wrinkles, the thickness of [15/30/……/180]° parts increased at the die corner and side wall. The thickness decreased at the flange, punch corner and bottom due to the compressive pressure. In addition, [15/30/……/180]° lay‐up parts benefited from the high level of in‐plane isotropy of the helicoidal structure, it had the fewest forming defects. The resin poor areas and resin rich areas were less and no fiber cracks were found.Highlights Investigated the influence of lay‐up sequences on the drawability of CFRP. The forming depth of [15/30/……/180]° parts was 21.99 mm. [15/30/……/180]° lay‐up parts had the best drawability. No cracks were found on the [15/30/……/180]° part.