Synthetic organic chemists have a
large toolbox of named reactions
to form structural motifs through a retrosynthetic approach when targeting
a complex molecule. On the other hand, a comparatively complex inorganic
compound may be made through simple mechanochemical reactions of the
elements followed by annealing. For complex phases that involve more
than two elements, the simple mechanochemical process can be complex
with many competing phases, which can negatively impact desired properties.
This point has been made recently with a revelation of improved properties
of thermoelectric materials upon the removal of impurities. Compounds
of the Yb14AlSb11 structure type represent complex
Zintl phases with exceptional high-temperature thermoelectric properties
but are difficult to prepare in high purity. In this work, a quenching
study was used to elucidate the pathway taken by reactions from the
elements to form the complex ternary phase, Yb14AlSb11. Through that study, two Yb–Sb binary phases, Yb11Sb10 and Yb4Sb3, were identified
as intermediates in the reaction. These two Yb–Sb binaries
were investigated for use as reactive precursors to form Yb14MnSb11 in reactions with MnSb. Through this pseudoretrosynthetic
approach, reactions from Yb4Sb3 allowed for
the synthesis of high-purity Yb14MnSb11 and
Yb14MgSb11 through balanced, stoichiometric
reactions. The apparent Yb2O3 (∼1%) impurity
found in these products was systematically reduced with x in the series Yb14‑x
MnSb11 (x = 0–0.05), suggesting that the
main phase is inherently Yb-deficient and showing the high degree
of control obtained through this synthetic approach. The stoichiometric
sample of Yb14MgSb11 has a peak zT of 1.3 at 1175 K, and the stoichiometric sample of Yb14MnSb11 has a peak zT of 1.2 at 1275 K.
This approach to solid-state synthesis provides reproducible products
from balanced stoichiometric reactants to form high-purity complex
structure types and can be adapted to other difficult ternary systems.