Polymers reinforced with fillers designated as polymer nanocomposites have become an area of research in the present scenario. The manufacturing of polymeric nanocomposite using Polypropylene (PP) matrix with 2 wt% of Cloisite30B (C30B) in the presence of 15 wt% Elvaloy AC3427 (EA) as compatibilizer by melt intercalation method and injection molding process was used for producing welding samples. X‐ray diffraction studies revealed that it has an intercalated polymeric nanocomposite structure which confirms the formation of PP/C30B/EA nanocomposite. In this work, friction vibration joining (FVJ) process was used for joining PP/C30B/EA nanocomposite. In order to study the tensile and impact strength of FVJ joints, a full factorial design was constructed with the factors like (i) tool profiles (cylindrical, square, and triangle); (ii) frequency of the vibrating tool (14, 18, and 22 Hz); and (iii) feed rate of workpiece (6, 12, and 18 mm/min). The analytical model was developed for calculating the heat generation between the tool and PP/C30B/EA nanocomposite plates based on different contact conditions. The field emission scanning electron microscopy (FE SEM) was used to study the relation between the morphology and joint characteristics of PP/C30B/EA nanocomposite. The significance of the factors over tensile and impact strength was also investigated by analysis of variance (ANOVA). POLYM. ENG. SCI., 57:495–504, 2017. © 2016 Society of Plastics Engineers