Influence of Shielding Gas on Microstructure and Properties of GMAW DSS2205 Welded Joints

Zhang, Xinyu; Zha, Xiao-qin; Gao, Lingqing; Hei, Peng-hui; Ren, Yong-feng

doi:10.3390/ma14102671

Cited by 15 publications

(3 citation statements)

References 35 publications

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“…This phenomenon takes place after a longer duration of service and hence the assessment of its susceptibility is often time-consuming and tedious [14], as chemical composition plays an important role in temper embrittlement, the selection of welding filler metal also plays an important role [14]. Gas metal arc welding (GMAW) is one of the major processes used in fabrication incorporating solid wires [15][16][17]. However, fabricators face the challenge of productivity by using solid wires [18].…”

Section: Introductionmentioning

confidence: 99%

Elucidating the Effect of Step Cooling Heat Treatment on the Properties of 2.25 Cr–1.0 Mo Steel Welded with a Combination of GMAW Techniques Incorporating Metal-Cored Wires

et al. 2021

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The prospect of using metal-cored wires instead of solid wires during gas metal arc welding (GMAW) of 2.25 Cr–1.0 Mo steels embraces several challenges. The in-service requirements for the equipment made up of these steels are stringent. The major challenge faced by the manufacturers is temper embrittlement. In the current study, the temper embrittlement susceptibility of the welded joint was ascertained by subjecting it to step cooling heat treatment. A 25 mm thick 2.25 Cr–1.0 Mo weld joint was prepared using a combination of the regulated metal deposition (RMD) and GMAW processes incorporating metal-cored wires. After welding the plates were exposed to post-weld heat treatment followed by a rigorous step cooling heat treatment prescribed by API standards. The temper embrittlement susceptibility of the weld joint was ascertained by Bruscato X-factor as well as by formulating ductile-to-brittle transition temperature (DBTT) curves by carrying out the impact toughness testing at various temperatures. Detailed microscopy and hardness studies were also carried out. It was established from the study that the X-factor value for the welded joint was 15.4. The DBTT for the weld joint was found to occur at −37 °C which was well below 10 °C. Optical microscopy and scanning electron microscopy indicated the presence of carbides and the energy dispersive X-ray spectrometry studies indicated the presence of chromium and manganese-rich carbides along with the presence of sulfur near the grain boundaries. This study establishes a base for the usage of metal-cored wires particularly in high temperature and pressure application of Cr–Mo steels.

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Section: Introductionmentioning

confidence: 99%

Elucidating the Effect of Step Cooling Heat Treatment on the Properties of 2.25 Cr–1.0 Mo Steel Welded with a Combination of GMAW Techniques Incorporating Metal-Cored Wires

et al. 2021

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“…Developments in marine engineering, aeronautics, space, transportation, and other industries greatly promoted the continuous development of welding technology. Enhancement of welding productivity to achieve welding automation and improve welding quality had become a crucial issue in the development of welding technology [1][2][3][4][5]. Twin-wire GMAW welding technology could achieve high speed welding and good deposition rate and so, had received much popularity as well as research attention at home and abroad [6][7][8][9][10].…”

Section: Introductionmentioning

confidence: 99%

Effects of Flowrate of Additional Shielding Gas on the Properties of Welded Seam by Twin-wire GMAW Welding for Duplex Stainless Steel

Yu¹,

Xue²

2023

Preprint

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Aiming to diminish the defects caused by high-speed pulsed GMAW welding, such as non-penetration, non-fusion, humping and undercut, the paper proposed an improved twin-wire double-pulsed high-speed welding process by introducing the impact of additional shielding gas on the welding pool and the effects of different shielding gas flowrates on the microstructure and mechanical properties of the welded seam was investigated. The 2205 duplex stainless steel plate was used as the base material for the butt welding test, and the welded seams were subjected to tensile test, metallographic analysis, hardness analysis, and nondestructive testing. The results indicate that as the flowrate of additional shielding gas increases in the range of 8 L/min~16 L/min, the width of the welded seam increases and the height of reinforcement decreases gradually. However, a grooved seam with a lower middle region and higher sides will appear when the gas flowrate becomes excessively large. The test results indicate that the jet impact force is relatively moderate when the flowrate of the additional shielding gas is 12 L/min and thus, is optimal for the welded seam.

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“…Some researchers have carried out a series of explorations on different shielding gas. Zhang et al [27] studied the microstructures and properties of DSS 2205 solid wire MIG welded samples prepared in different shielding gases, which were investigated for improving the weldability of the DSS 2205 welded joint, and the strength and corrosion resistance of welded joints were improved more obviously in a 98%Ar + 2%N2 mixed atmosphere. Wang et al [28] studied mixed shielding gas; increasing nitrogen had little effect on the strength and toughness of the weld.…”

Section: Introductionmentioning

confidence: 99%

Effects of Flowrate of Additional Shielding Gas on the Properties of Welded Seam Using Twin-Wire GMAW Welding for Duplex Stainless Steel

Xue

2023

Metals

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Aiming to diminish the defects caused by high-speed pulsed GMAW (Gas Metal Arc Welding), such as lack of penetration, lack of fusion, humping and undercut, this paper proposes an improved twin-wire GMAW welding process by introducing the impact of additional shielding gas on the molten pool, and the effects of different shielding gas flowrates on the mechanical properties and microstructure of the welded seams were investigated. The purpose of introducing additional shielding gas was to use the airflow hood formed by gas injection to isolate air. The impact force generated by the jet might change the original natural solidification mode of the molten pool, which had the effect of improving weld formation and stirring the pool. The airflow hood formed during the process of the additional shielding gas jet impact welding of the molten pool might extend the protection time for the surface of the welding molten pool. The 2205 duplex stainless steel plate was used as the base material for the butt welding test, and the welded seams were subjected to a tensile test, hardness analysis, and metallographic analysis. The results indicated that as the flowrate of additional shielding gas increased in the range of 8 L/min~16 L/min, the width of the welded seam increased and the height of reinforcement decreased gradually. However, a weld seam with a lower middle region and higher sides would appear when the gas flowrate became excessively large. Under the identical welding current and for welding speeds of 160 cm/min, 180 cm/min and 200 cm/min, respectively, the joint formed under the flowrate of 12 L/min had the highest tensile strength (824.3 MPa) among the test specimens under different flowrates of 8 L/min, 12 L/min and 16 L/min. The test results indicated that the jet impact force was relatively moderate when the flowrate of the additional shielding gas was 12 L/min, and thus was optimal for the welded seam.

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Influence of Shielding Gas on Microstructure and Properties of GMAW DSS2205 Welded Joints

Cited by 15 publications

References 35 publications

Elucidating the Effect of Step Cooling Heat Treatment on the Properties of 2.25 Cr–1.0 Mo Steel Welded with a Combination of GMAW Techniques Incorporating Metal-Cored Wires

Elucidating the Effect of Step Cooling Heat Treatment on the Properties of 2.25 Cr–1.0 Mo Steel Welded with a Combination of GMAW Techniques Incorporating Metal-Cored Wires

Effects of Flowrate of Additional Shielding Gas on the Properties of Welded Seam by Twin-wire GMAW Welding for Duplex Stainless Steel

Effects of Flowrate of Additional Shielding Gas on the Properties of Welded Seam Using Twin-Wire GMAW Welding for Duplex Stainless Steel

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