Influence of the incorporation of flexographic photopolymer plate residues on the mechanical properties of epoxy

Abstract

A thermosetting epoxy polymer composed of diglycidyl ether of bisphenol A and triethylenetetramine (DGEBA/TETA) was modified by incorporating flexographic photopolymer plate residues (rubber microparticles). The photopolymer plate residues were processed in two ways: (a) by grinding and performing particle size classification (where the resulting samples were denoted PP) and (b) by polyester layer separation and grinding the elastomeric fraction by cryogenic grinding (where the resulting samples were denoted ER). Both residual particles were incorporated into the epoxy at concentrations of 2.5, 5 and 7.5 wt%. The main results indicate that PP was not efficient as a modifier of the epoxy system. A reduction in mechanical properties (maximum tensile strength and deformation) was observed in the samples produced with PP in different concentrations. But, when the ER is incorporated, an increase in tensile property and in the deformation capacity, as well as impact resistance was observed in samples produced with ER. Scanning electron microscopy analysis showed a greater presence of voids in formulations produced with PP, which corroborates the decrease in the tensile strength of these samples.