The goal of this project was to develop a laser system that would combine some of the favorable characteristics of the two most commonly used lasers for seam welding of heat sensitive assemblies. A multirod (3) symmetrical resonator CW Nd:YAG laser has been developed that is rated at 1800 watts output power. By utilizing the symmetrical resonator design, beam characteristics are not significantly compromised compared to that of single rod systems. The laser is capable of producing acceptable welds in aluminum and copper alloys and also has sufficient power to produce welds in steels and nickel base alloys at high welding speeds. A Different Laser Needed Sandia began studying lasers as welding heat sources in the early 1970's. Since the mid-70's, the emphasis has been on the use of pulsed Nd:YAG lasers to produce hermetic seam welds on heat sensitive components. Also, medium powered CO2 lasers have been used extensively, primarily operated in the CW mode. Pulsed Nd:YAG lasers, typically commercially rated at 150 watts in the early years and at 400 watts during the 1980's, have found important applications for welding near heat sensitive glass-to-metal seals, pyrotechnics, and polymer materials. However, the multiple melt-freeze cycles associated with pulsing exacerbate hot cracking problems in many engineering alloys. Consequently, alloy selection to avoid hot cracking can become very demanding, particularly in the case of dissimilar welds.