Ruthenium catalysts may allow for realization of renewable
energy-based
ammonia synthesis processes using mild reaction conditions (<400
°C, <10 MPa). However, ruthenium is relatively rare and therefore
expensive. Here, we report a Co nanoparticle catalyst loaded on a
basic Ba/La
2
O
3
support and prereduced at 700
°C (Co/Ba/La
2
O
3
_700red) that showed higher
ammonia synthesis activity at 350 °C and 1.0–3.0 MPa than
two benchmark Ru catalysts, Cs
+
/Ru/MgO and Ru/CeO
2
. The synthesis rate of the catalyst at 350 °C and 1.0 MPa (19.3
mmol h
–1
g
–1
) was 8.0 times that
of Co/Ba/La
2
O
3
_500red and 6.9 times that of
Co/La
2
O
3
_700red. The catalyst showed ammonia
synthesis activity at temperatures down to 200 °C. Reduction
at the high temperature induced the formation of BaO–La
2
O
3
nanofractions around the Co nanoparticles by
decomposition of BaCO
3
, which increased turnover frequency,
inhibited the sintering of Co nanoparticles, and suppressed ammonia
poisoning. These strategies may also be applicable to other non-noble
metal catalysts, such as nickel.