Porous separators are used to physically
separate the electrodes
in batteries while providing mechanical stability and improving the
performance of lithium batteries. In this study, the effect of the
battery separator microstructure on mass transport and lithium dendrite
growth is investigated using pore-scale computational modeling. The
microstructural characteristics of the separator, such as porosity,
tortuosity, and constrictivity, directly alter diffusion paths for
lithium ions during battery cycling. The accuracies of experimental
relations, i.e., Bruggeman, MacMullin, used to determine these characteristics
are unreliable. A pore-scale computational model is used to simulate
mass transport and dendrite growth, utilizing an explicit representation
of the separator microstructure. The simulation is compared to the
experimental relations and shows that the experimental relations fail
to adequately capture important physical characteristics in the microstructure
of the separator. Tortuosity, a characteristic that is difficult to
experimentally measure, is shown to significantly affect the growth
rate of dendrites and can lead to a shorter lifetime in the battery.
Additionally, the degree of heterogeneity in a battery separator is
explored and shown to lead to different dendrite growth rates even
when the bulk physical characteristics of separators are the same.
Evidence provided in this paper suggests that neglecting local variation
of these properties can lead to nonuniform diffusion and, in turn,
problematic dendritic growth. The findings offer insight into properties
not often considered in battery separator designs.