Ionizable cationic lipid-containing
lipid nanoparticles (LNPs)
are the most clinically advanced non-viral gene delivery platforms,
holding great potential for gene therapeutics. This is exemplified
by the two COVID-19 vaccines employing mRNA-LNP technology from Pfizer/BioNTech
and Moderna. Herein, we develop a chemical library of ionizable cationic
lipids through a one-step chemical-biological enzyme-catalyzed esterification
method, and the synthesized ionizable lipids were further prepared
to be LNPs for mRNA delivery. Through orthogonal design of experiment
methodology screening, the top-performing AA3-DLin LNPs show outstanding
mRNA delivery efficacy and long-term storage capability. Furthermore,
the AA3-DLin LNP COVID-19 vaccines encapsulating SARS-CoV-2 spike
mRNAs successfully induced strong immunogenicity in a BALB/c mouse
model demonstrated by the antibody titers, virus challenge, and T
cell immune response studies. The developed AA3-DLin LNPs are an excellent
mRNA delivery platform, and this study provides an overall perspective
of the ionizable cationic lipids, from aspects of lipid design, synthesis,
screening, optimization, fabrication, characterization, and application.