Search citation statements
Paper Sections
Citation Types
Year Published
Publication Types
Relationship
Authors
Journals
With global Oil prices still recovering from the down cycle and coupled with high cost of drilling new wells, EROTON E & P has devised strategies to manage declining oil production, increase oil production from her existing assets and add new reserves through team integration and improved subsurface data management by using fit-for-purpose technology (cement packer) and other collaborative tools. Cement packer technology is a relatively fast-to-deploy and cost-effective rig-less intervention technique that allows easy access to hydrocarbon reserves behind pipe which are located above and between production packers in wells where the existing completion intervals have reached their economic limit. This technology can be used to separate a new zone earmarked for completion from other intervals including non-hydrocarbon zones. The cement plug is pumped into the allocated space to serve as an effective production packer. This becomes viable and economic option when the interval is above an existing parker. Cement packer activity can be carried out using a rigless unit with the benefit of significant cost savings while achieving seamless isolation of the production intervals. One example from the strings of successful cement parker operation, among a few others, is the CAAK-040 well in CAAK field. The well was drilled in 1988 and completed on X3050B and Y4050B reservoirs. Both intervals quit in 2001 at BSW above 80%. After the integrated subsurface evaluation using all available data including CO logging acquired across the existing and proposed completion intervals, CAAK-040 was proposed for a zone change. A rigless workover intervention of the well was executed and the production interval switched from Y4050B to C8000B reservoir on the new short string using cement packer technology to isolate Y4050B completion and recomplete in the new target sand. CAAK-040 did not flow after the cement packer and perforation operations were successfully executed and the well had to be lifted to production using a temporary gaslift system. Currently, the well is performing above the planned potential of 1500bopd from C8000B reservoir. This paper will discuss the lessons learnt and best practices from the cement packer and re-perforation of CAAK-040 using a rigless workover unit. There is continuous monitoring to ensure all approved company procedures and minimum standards are strictly adhered to. To date, we have a total of five (5) wells that have been recompleted and reserve added using cement packer. This activity has accelerated the production system unlocking of short-term oil generation (STOG) production of over 5,000 b/d of oil in one-year target. The average total cost of this operation is about 20-30% of a conventional workover. Thereby saving the company over $20m with added rewards of reactivating shut-in wells and producing reserves that were previously sub-economical and inaccessible.
With global Oil prices still recovering from the down cycle and coupled with high cost of drilling new wells, EROTON E & P has devised strategies to manage declining oil production, increase oil production from her existing assets and add new reserves through team integration and improved subsurface data management by using fit-for-purpose technology (cement packer) and other collaborative tools. Cement packer technology is a relatively fast-to-deploy and cost-effective rig-less intervention technique that allows easy access to hydrocarbon reserves behind pipe which are located above and between production packers in wells where the existing completion intervals have reached their economic limit. This technology can be used to separate a new zone earmarked for completion from other intervals including non-hydrocarbon zones. The cement plug is pumped into the allocated space to serve as an effective production packer. This becomes viable and economic option when the interval is above an existing parker. Cement packer activity can be carried out using a rigless unit with the benefit of significant cost savings while achieving seamless isolation of the production intervals. One example from the strings of successful cement parker operation, among a few others, is the CAAK-040 well in CAAK field. The well was drilled in 1988 and completed on X3050B and Y4050B reservoirs. Both intervals quit in 2001 at BSW above 80%. After the integrated subsurface evaluation using all available data including CO logging acquired across the existing and proposed completion intervals, CAAK-040 was proposed for a zone change. A rigless workover intervention of the well was executed and the production interval switched from Y4050B to C8000B reservoir on the new short string using cement packer technology to isolate Y4050B completion and recomplete in the new target sand. CAAK-040 did not flow after the cement packer and perforation operations were successfully executed and the well had to be lifted to production using a temporary gaslift system. Currently, the well is performing above the planned potential of 1500bopd from C8000B reservoir. This paper will discuss the lessons learnt and best practices from the cement packer and re-perforation of CAAK-040 using a rigless workover unit. There is continuous monitoring to ensure all approved company procedures and minimum standards are strictly adhered to. To date, we have a total of five (5) wells that have been recompleted and reserve added using cement packer. This activity has accelerated the production system unlocking of short-term oil generation (STOG) production of over 5,000 b/d of oil in one-year target. The average total cost of this operation is about 20-30% of a conventional workover. Thereby saving the company over $20m with added rewards of reactivating shut-in wells and producing reserves that were previously sub-economical and inaccessible.
The Cement Packer approach has been successfully implemented to pursue and monetize minor gas reservoirs of poorer quality. Due to its critical role in power supply to meet the nation's needs, license to operate gas fields oftentimes come with contractual obligations to deliver a certain threshold of gas capacity. The cement packer method is a cheaper alternative to workovers that enables operators to build gas capacity by monetizing minor gas reservoirs at lower cost. Group 1 reservoirs are the shallowest hydrocarbon bearing sand with poorer reservoir quality and relatively thin reservoirs. The behind-casing-opportunities in Minor Group-1 reservoirs previously required a relatively costly pull-tubing rig workover to monetize the reservoir. Opportunities in two wells were optimized from pull –tubing rig workovers to a non-rig program by implementing Cement Packer applications. The tubing was punched to create tubing-casing communication and cement was subsequently pumped through the tubing and into the casing. The hardened cement then acted as a barrier to satisfy operating guidelines. The reservoir was then additionally perforated, flow tested and successfully monetized at a lower cost. Tubing and casing integrity tests prior to well entry demonstrated good tubing and casing integrity. This is critical to ensure that cement will only flow into the casing where the tubing was punched. Once the cement hardened, pressure test from the tubing and from the casing indicated that the cement has effectively isolated both tubulars. Subsequent Cement Bond Log and Ultrasonic Imaging Tool showed fair to good cement above the target perforation depth. These data supported the fact that the cement packer was solid and the reservoir was ready for additional perforation. Taking into account the reservoir quality, it was decided to perforate the reservoir twice with the biggest gun available to ensure the lowest skin possible. Post perforation, there was a sharp increase in the tubing pressure indicating pressure influx from the reservoir. Despite that, casing pressure remained low, confirming no communication and thus the success of the cement packer.The well was later able to unload naturally due to its high reservoir pressure, confirming the producibility of the reservoirs and unlocking similar opportunities in other wells. Additionally, the cement packer approach delivered tremendous cost savings between $6 – 8 mil per well. Besides confirming the reservoirs' producibility,the success also unlocked additional shallow gas behind casing opportunities in the area.This method will now be the first-choice option to monetize any hydrocarbon resources in reservoirs located above the top packer.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
customersupport@researchsolutions.com
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.
Copyright © 2025 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.