Innovative Methods of Monitoring the Mechanical Processing Process

Abstract

The problem of ensuring the necessary quality and exploitation of the properties of machine parts is becoming more and more important in mechanical engineering. The main idea of the work consists in the development of a fundamentally new approach to the monitoring of a machine tool complex of mechanical processing, the essence of which is the organization of the method of controlling the mechanical processing process on the basis of a single integrated information environment adapted to the universal complex of computer modeling Matlab/Stateflow and Matlab/Simulink, with structural representations of all components of the mechanical processing process and modeling as a problem-solving tool that expands the functionality of machine tool complexes. However, until now, generalized theoretical relationships between surface quality parameters, processing accuracy, operational properties of parts and parameters of mechanical processing processes, which allow solving the problem of technological support of given operational properties of parts. Management of the process of forming a surface with the necessary properties is carried out mainly by using partial experimental dependencies and tables of processing modes. The complexity of the problem lies in the fact that when processing parts, it is necessary to establish such processing conditions that would provide a set of requirements for tool wear, processing accuracy, surface quality characteristics, productivity, etc. The areas of the most effective use of production systems are primarily determined by the technological equipment that is a component of the system, the nomenclature of processed parts and the automated control system. which allow to solve the problem of technological provision of given operational properties of parts.