Innovative Use of Wireline Tools Enables Successful Re-Entry on Subsea Wells

Abstract

Re-entry of subsea wells can always hide unforeseen difficulties. Contingency mobilization of coiled tubing (CT) usually gives a wide spread of solutions to overcome most of the possible events. However, when operating on a winterized semisubmersible rig in the remote fields of the Barents Sea, rig-up of CT spread can be costly and complicated. Furthermore, lighter and easily deployable wireline powered mechanical tools have proven to be effective in tackling most of the possible challenges. Possible tubing obstruction issues can be resolved via clean-out/suction, pumping, or milling methods. In this instance, all three were used with different tools to clear the obstruction from the tubing and to clean with precision inside an internal fishing profile of a well head barrier plug to allow for well access. The first challenge encountered when re-entering the tubing in Well-1 was the presence of a 151m long hydrate plug. It was easily removed by an e-line tool capable of applying 10 bar of dynamic underbalance, while maintaining a continuous flow circulation. Such an application is a novel development in the use of existing tools. After removing the hydrate plug, it was discovered that the tubing was plugged by 246m of wax deposits, which were preventing communication with the reservoir. To overcome this problem, a jetting tool was utilized to continuously pump fresh wax solvent inside the landing string. Pumping continuously fresh wax dissolvent provided a unique and effective means to mechanically and chemically remove a significant obstruction. Once the communication with the reservoir was re-established, an additional obstruction of almost 129m (resistant to the wax dissolvent) was encountered. To overcome this challenge an e-line milling tool was utilized, and the resulting debris was bullheaded down into the reservoir. Similarly, when re-entering Well-2 a challenge was encountered to pull a barrier plug due to debris deposits inside the internal fishing profile. Both e-line milling and suction tools were sequentially used to resolve the problem and prepare the plug for retrieval. The tools used were already available on the market for different applications. In this case the tools were used in an alternative way, using their features to solve issues beyond conventional expectations. The result fosters confidence to plan future re-entry without the need for mobilizing a CT spread.